Gpi Process Technology has successfully realized a high-capacity batter coating preparation system (Batterline) for a production facility in New Zealand belonging to one of the world’s leading French fries manufacturers. Designed for industrial-scale production, the system combines advanced process control with a hygienic, fully enclosed design to ensure consistent coating quality, operational efficiency and sustainable production.
Designed for large-scale production
The Batterline is capable of coating up to 15T of French fries per hour while maintaining a stable and consistent batter quality throughout the production process. Automated control of batter viscosity and temperature ensures optimal coating adhesion, resulting in a uniform product and reliable process performance.
To further improve production efficiency, the system is equipped with a dust-free powder transfer and docking system. This solution prevents product loss during ingredient handling, minimizes dust emissions and contributes to a cleaner, safer working environment.
In addition, automated bag massagers ensure that every bulk bag is fully emptied, eliminating residual product and preventing product loss.
Consistent coating quality
Integrated sensors continuously monitor both batter viscosity and composition. Any deviations between batches are automatically corrected, ensuring a consistent coating process without the need for manual adjustments.
The precisely controlled batter preparation process also enhances product performance after frying. By maintaining optimal coating characteristics, the system helps retain crispiness for up to 10 to 15 minutes longer, an important benefit for foodservice operations and takeaway or delivery applications.
Hygienic design and easy maintenance
The batter coating preparation system features a fully enclosed construction that minimizes waste and virtually eliminates the risk of product contamination. In addition, the installation is fully CIP-cleanable (Cleaning-In-Place), allowing efficient cleaning without dismantling equipment. Combined with its maintenance-friendly design, this supports maximum uptime and hygienic operation.
Engineered for reliable production
By combining automated process control, continuous monitoring and hygienic engineering, the Batterline enables manufacturers to achieve consistent product quality while improving operational efficiency and reducing waste. The system is designed to support reliable, large-scale production and meet the high demands of today’s food processing industry.
